TS Series High-Efficiency Vortex Powder Separator

Feature / Metric	TS Series (Vortex Powder Separator)	T-Sepax Series (Three-Separation Classifier)
System Design	Internal circulation (Compact, no huge external collector needed)	External circulation (Designed for large-scale external ducting)
Primary Focus	Eco-friendliness, flexible setup, specialized mineral powders	Massive single-unit throughput for heavy cement plants
Key Applications	Manufactured sand, fly ash separation, dry-mix mortar, minerals	Cement grinding circuits, large ball mill closed-loop systems
Footprint & Installation	Small footprint, fast installation, ideal for retrofits	Larger footprint, requires comprehensive system integration

How Does the TS Series High-Efficiency Powder Separator Work?

The TS Series High-Efficiency Vortex Powder Separator achieves high-precision material separation through a multi-stage process combining centrifugal force, aerodynamic drag, and forced vortex air flows:

1.Top Feeding & Centrifugal Dispersion:Raw material enters through the top inlet and falls onto a high-speed scattering plate, where centrifugal force disperses it uniformly outward into a dense material curtain within the classification chamber.

2.Forced Vortex Classification:As the material enters the annular zone between the guide vanes and the cage rotor, it encounters a rotating airflow. Larger, heavier coarse particles are thrown outward by centrifugal force and drop into the coarse collecting cone, while fine particles are drawn inward through the rotor blades by aerodynamic drag.

3.Multi-Stage Air Sweeping:Coarse particles falling down undergo bottom air sweeping to wash out any trapped fines. These entrained fines are carried back up into the rotor zone for re-classification, ensuring zero fine powder is wasted in the coarse discharge.

4.Internal Cyclone Collection:The fine particles passing through the rotor enter the built-in cyclone collectors, settle into the fine powder cone as the finished product, and the cleaned air recirculates back through the internal system.

Working principle diagram of TS Series High-Efficiency Vortex Powder Separator showing internal circulation and multi-stage classification

Model	TS400	TS500	TS600	TS700	TS900	TS1000	TS1100	TS1200
Matched mill (m)	Φ1.5	Φ1.83	Φ2.2	Φ2.4	Φ3.0
Motor Blower	Model	YCTL200-4A	YCTL200-4B	YCTL200-4A	YCTL200-4B	YCTL200-4B	YCTL200-4A	YCTL200-4A	YCTL200-4B
Rotating speed(r/min)	125-1250	132-1320	440-1340	440-1340	600-1340
Power (KW)	7.5	11	15	18.5	37	55	75	90
Model	SCF-12NO.8C	SCF-12NO.8C	SCF-12NO.10C	SCF-12NO.12C	SCF-12NO.12C	SCF-12NO.16B	SCF-12NO.16D	SCF-12NO.12C
Volume	24216	30900	37960	58200	119332	168000	192000	211000
Air pressure	2.18	2.43	2.34	2.07	2.26	2.70	2.70	2.60
Rotating speed(r/min)	1500	1600	1200	1000	800	960	960	710
Model	Y180M-2	Y200L1-2	Y225S-4	Y225M-4	Y335M1-8	Y335M1-6	Y335M3-6	Y335L-8
Power (KW)	22	30	37	55	132	160	200	220
Rotating speed of shaft (r/min)	190-380	190-380	150-350	150-350	140-350	100-300

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our machine. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

The TS Series is primarily designed for high-precision particle size separation and powder classification in industries such as manufactured sand production lines (to control stone powder content at 3%–7%), fly ash grading (separating Grade I and II ash), non-metallic mineral processing (calcium carbonate, gypsum, talc), and closed-circuit grinding systems with ball mills or roller mills.

Unlike the traditional T-Sepax series which requires an external dust collector and complex ductwork (external circulation), the TS Series features an integrated internal air circulation loop with a built-in cyclone collector and fan. This compact design significantly reduces the installation footprint, lowers air leakage rates, and makes it ideal for space-constrained plant upgrades.

To withstand abrasive materials like manufactured sand, slag, and mineral powders, critical wearing components—including rotor blades, spreading discs, and internal liners—are extensively reinforced with high-chromium wear-resistant alloys or embedded industrial ceramics. This extends the service life of key parts by 3 to 5 times compared to standard materials.

The TS Series utilizes an advanced variable-frequency drive (VFD) stepless speed control system. Operators can precisely and dynamically adjust the rotor speed from the control panel to achieve a wide range of product fineness (typically from 80 to 325 mesh, or specific fly ash grades) to meet diverse industrial requirements.

Thanks to the combination of a rotor-forced vortex classification mechanism and a multi-stage bottom air-sweeping (triple classification) system, the TS Series achieves a separation efficiency of over 85%. The multi-pass air sweeping ensures that falling coarse fractions are completely scrubbed of trapped fine particles.

In most standard configurations, no. Because of its built-in high-efficiency cyclone collection system and internal circulating fan, the TS Series operates independently without needing massive external bag filters or bulky piping networks, drastically reducing civil engineering and installation costs.

In manufactured sand production, the TS Series utilizes precise centrifugal and aerodynamic drag forces to accurately remove excess ultra-fine stone dust. It maintains the stone powder content within the optimal standard range of 3% to 7% and effectively regulates the sand's MB (Methylene Blue) value, ensuring high-grade concrete aggregate quality.

Routine maintenance is minimal due to the heavy-duty wear-resistant design. Operators should regularly inspect the VFD motor drive, check the sealing status of the multi-interlocking air valves, and monitor the condition of the ceramic-lined rotor blades and internal liners during scheduled plant shutdowns.

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

TS Series High-Efficiency Vortex Powder Separator

High-Wear Resistant Spare Parts & Wear Protection

Engineered specifically for highly abrasive operating environments such as manufactured sand, slag, fly ash, and mineral processing, we supply a complete range of original wear-resistant components. Critical elements—including high-chromium alloy and ceramic-embedded rotor blades, thickened internal casing liners, and heavy-duty spreading plates—are custom-fabricated to extend operational lifespan by 3 to 5 times. Additionally, we provide dynamic-static sealing assemblies and interlocking air valves to prevent system air leakage and pressure drops.

Custom Plant Integration & System Retrofit Services

Our experienced engineering team delivers tailored technical solutions to seamlessly integrate the TS Series separator into both new and existing processing circuits. Whether upgrading a closed-circuit ball mill, vertical roller mill, or aggregate crushing line, we provide complete aerodynamic flow-field analysis, custom ductwork adaptation, and structural support designs. For plants with limited floor space, we offer compact internal-circulation retrofits that replace bulky external dust collectors and complex piping networks.

Lifecycle Technical Support & Global Field Service

We deliver end-to-end technical backing from initial project evaluation through daily long-term operation. Our services include overseas on-site installation guidance, precise equipment alignment, system commissioning, and parameter calibration for VFD rotor speed and MB value control. We also provide hands-on operator training covering daily maintenance protocols, scheduled wear inspection routines, and global supply chain support to ensure rapid dispatch of critical spare parts, minimizing unexpected downtime.

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